Category: Blog

OTT-JAKOB Spanntechnik, a German leader in tool clamping technology, has expanded its portfolio with the introduction of the Power-Check Micro—a compact device designed to assess clamping force in small-scale spindle interfaces. This newly developed tool caters to the needs of high-precision industries where space is limited and accuracy is critical.

Tailored for miniature spindles such as HSK E15, E16, and E20, the Power-Check Micro is intended for use in applications like dental technology, fine jewelry production, micro-component manufacturing, and sectors including aerospace and medical instrumentation. These industries depend heavily on stable, repeatable clamping performance due to the delicate nature of their machining tasks.

Distributed in the UK and Ireland through Gewefa UK, the Power-Check Micro is engineered to meet rising demands in miniature manufacturing for consistent monitoring and predictive maintenance. Unlike traditional measuring systems designed for large spindle formats like HSK 160, SK, or BT, this device fits seamlessly into smaller machine environments, thanks to its compact design—measuring just 48.8 x 43 x 41.5 mm and weighing approximately 200 grams.

The Power-Check Micro is battery-operated, eliminating the need for external power sources. Two replaceable lithium cells provide up to 1,000 hours of operation. Its wireless communication system transmits real-time data at a frequency of 2.4 GHz, with updates delivered once per second to a receiver. Integration is flexible, with USB and IO-Link modules available to support various digital workflows.

One of its standout features is the precision adjustment ring, which allows users to simulate deviations in tool holder size by increments of 0.05 mm, up to a ±0.2 mm range. This functionality enables more accurate replication of real-world tolerance variations—something rarely possible with static, nominal-only measurements.

The device supports interchangeable threaded adapters to suit different HSK interface sizes and is compatible with a broad range of tool clamping systems. Like its larger siblings in the Power-Check lineup, it measures axial drawbar force—ensuring that the retention mechanism holds the tool securely. A drop in clamping force may signal potential problems such as tool slippage, poor surface finish, or even catastrophic failure—risks that are unacceptable in high-precision machining.

Note that the Power-Check Micro is intended for manual insertion only and should not be used during automatic tool changes or while the spindle is running.

Users can purchase the device individually or as part of a comprehensive kit that includes software, a USB receiver, batteries, and a protective case. Routine calibration and scheduled testing are advised to keep measurements consistent and reliable.

With the Power-Check Micro, OTT-JAKOB continues to deliver advanced, user-friendly tools that help manufacturers uphold tight tolerances and maintain high standards—even at miniature scale.

This week marked a significant moment in industrial manufacturing as industry experts visited Picanol’s state-of-the-art facility in Belgium. The weaving machine manufacturer, renowned for its global leadership in textile technology, recently celebrated an extraordinary achievement – the sale of its 400,000th weaving machine worldwide, cementing its position as an industry pioneer.

Revolutionizing Textile Manufacturing Through Innovation

Picanol’s success stems from its relentless pursuit of manufacturing excellence. The company has implemented groundbreaking production strategies that significantly reduce assembly times while maintaining exceptional quality standards. A key component of this strategy involves their strategic partnership with IBARMIA, a leader in precision machining technology, and their local partner Geroud.

Next-Generation Manufacturing Solutions

The centerpiece of Picanol’s technological advancement is a revolutionary IBARMIA machining system featuring:

• An innovative moving column design
• An expansive 8-meter X-axis capacity
• Dual-spindle configuration
• Integrated robotic automation

This comprehensive manufacturing solution represents a quantum leap in production efficiency. The system’s intelligent design enables simultaneous machining operations, dramatically increasing output while maintaining Picanol’s renowned precision standards. The automation components significantly reduce manual intervention, minimizing production interruptions and enhancing overall equipment effectiveness.

Engineering the Future of Textile Manufacturing

Picanol’s investment in this advanced manufacturing technology demonstrates their commitment to maintaining industry leadership. The IBARMIA integration provides:

1. Enhanced production capacity to meet global demand
2. Improved machining accuracy for superior product quality
3. Optimized workflow efficiency through intelligent automation

This strategic equipment selection reflects Picanol’s forward-thinking approach to manufacturing. By combining precision engineering with smart automation, the company continues to set new benchmarks in weaving machine production, ensuring they can deliver their industry-leading solutions to customers worldwide with unmatched efficiency and reliability.

The successful implementation of this advanced manufacturing system underscores Picanol’s dedication to technological innovation as they continue to shape the future of textile production on a global scale.

DMG MORI has introduced two new advanced machining centres—the DMX 60 U and DMX 80 U—designed to elevate five-sided machining performance across various manufacturing sectors. Built on the trusted architecture of the company’s DMV vertical 3-axis machines, these upgraded models promise exceptional precision, productivity, and operational efficiency.

Represented in the UK by DMG Mori UK Ltd (Coventry), the new DMX U line brings a smart solution for manufacturers working with mid-sized components. The DMX 60 U handles up to 300 kg, while the DMX 80 U accommodates up to 350 kg, both offering ample workspaces: 600 x 600 x 510 mm and 800 x 600 x 510 mm, respectively.

Central to the machines’ stability is their rigid monoblock bed design, reinforced by heavy cast iron components and broad roller guideways. This structural approach delivers up to 50% greater static stiffness compared to earlier models, allowing for stable performance under dynamic machining conditions. With rapid traverse speeds reaching 42 m/min and enhanced B- and C-axis rotation rates (up to 10 rpm), users can expect a significant gain in cycle time efficiency.

Precision is further enhanced through features like multi-sensor thermal compensation and direct-drive systems. Linear encoders on the X and Y axes help maintain exact positioning over time, making the machines ideal for tight-tolerance components.

Standard spindle configurations include the 12,000 rpm inlineMASTER, though users can opt for higher-performance options such as the SpeedMASTER series, offering speeds of up to 20,000 rpm or high torque of 200 Nm. Tool magazine capacities are scalable from 30 to 120 tools, and all setups utilize the BIG PLUS face-and-taper interface for improved rigidity and machining accuracy.

The DMX U series also supports integrated processes such as in-machine grinding, minimizing the need for separate operations and reducing overall setup time. For full automation, the machines are compatible with DMG MORI’s Robo2Go Milling, MATRIS Light, and PH Cell systems.

Users can choose between Siemens Sinumerik ONE or Heidenhain TNC7 CNC platforms, both with CELOS X—DMG MORI’s digital interface for intuitive machine operation and seamless workflow integration. For eco-conscious operations, the built-in GreenMode feature offers energy savings of up to 10%.

By combining compact design, high flexibility, and cutting-edge digital control, the DMX 60 U and DMX 80 U stand as key additions to DMG MORI’s portfolio, catering to modern production demands with precision and sustainability at the forefront.

In a major strategic move, GE Aerospace is set to invest more than €78 million into enhancing its manufacturing footprint across Europe in 2025. This initiative reflects the company’s drive to support growing demand in both the commercial aviation and defence sectors through technological advancement and production scale-up.

At the heart of the plan is a focus on next-generation aerospace components, utilizing advanced materials and smart manufacturing solutions. GE aims to deliver engines that excel in performance, endurance, and fuel efficiency—meeting the evolving standards of modern aviation. The expansion will also open over 500 new positions across Europe, contributing to job growth and regional economic development.

Riccardo Procacci, who leads GE Aerospace’s Propulsion and Additive Technologies division, emphasized the strategic significance of the effort:
“With this investment, we’re not only responding to industry needs but also strengthening our role as a key contributor to European aerospace innovation and local economies.”

Key Areas of Development

A significant share of the funding will be used to expand testing infrastructure and install AI-driven inspection systems, alongside acquiring state-of-the-art manufacturing equipment. These enhancements are designed to increase production volumes for both civil and military aircraft components, including those for helicopters and fighter jets.

The investment will be spread across facilities in five European nations, each playing a unique role in GE Aerospace’s regional supply chain:

• Italy will receive the largest allocation (€55.6 million), which will go toward upgrading engine test cells, implementing modern inspection technologies, and modernising multiple manufacturing sites.
• Poland is set to benefit from €11.6 million aimed at expanding machine capacity and improving utilities and infrastructure for engine production, especially for commercial aircraft and rotorcraft.
• In the Czech Republic, €5.4 million will be used to acquire new machinery and tools for producing parts for turboprop engines.
• The United Kingdom will see a €3.3 million injection to increase its output of aerospace components and enhance its servicing of propeller systems.
• Romania will receive €2.3 million for the installation of precision metalworking machines and facility upgrades.

This new commitment builds on GE Aerospace’s prior investments in the region, which included €64 million allocated in 2024 for European manufacturing growth and an additional €122 million for maintenance, repair, and overhaul (MRO) and component servicing operations.

Investing in Talent and Innovation

Beyond infrastructure, GE Aerospace continues to cultivate technical talent through apprenticeships in countries like Poland and the UK. The company also supports STEM education initiatives such as Poland’s Next Engineers programme and Italy’s ITS Academy in Torino—nurturing future innovators and engineers.

With this latest financial commitment, GE Aerospace reinforces its position as a cornerstone of European aviation and its dedication to developing cutting-edge technologies and resilient supply chains.

Flexxbotics has introduced enhanced compatibility between its robotic automation solutions and LMI Technologies’ advanced 3D measurement tools, improving precision and efficiency in smart manufacturing environments.

Revolutionizing Robotic Quality Inspection

As a leader in digital automation, Flexxbotics has announced a significant upgrade to its robotic integration capabilities by incorporating LMI Technologies’ cutting-edge inspection systems. This move enables seamless robotic machine tending and enhances precision in quality inspections, leveraging closed-loop control and autonomous smart manufacturing processes.

Innovative Use of FlexxCORE Technology

Central to this development is Flexxbotics’ proprietary FlexxCORE technology, which facilitates real-time synchronization between production robots and LMI Technologies’ high-resolution inspection tools. By enabling continuous data collection and automated feedback loops, the system allows CNC machining programs to adjust dynamically based on inspection results, ensuring unparalleled precision and consistency in production.

Seamless Compatibility with LMI’s Inspection Tools

Flexxbotics now supports an extensive range of LMI Technologies’ 3D scanning and inspection solutions, including:

• Gocator 3D Sensors (snapshot, confocal, and point profiling sensors)
• FocalSpec 3D Line Confocal Systems
• Chroma+Scan Multipoint Scanners

Additionally, the platform offers integration with various vision systems, laser scanners, probes, and coordinate measuring machines (CMMs), ensuring a streamlined approach to quality control in manufacturing operations. By integrating with SCADA, CAD/CAM, IIoT, DNC, MES, PLM, and ERP platforms, the need for costly system overhauls is significantly reduced, allowing companies to leverage their existing infrastructure.

Key Benefits for Manufacturers

With this new compatibility, manufacturers can:

• Minimize defects and enhance throughput
• Improve workflow automation and reduce operational costs
• Achieve seamless communication between robots and inspection systems

The system’s bi-directional communication capability ensures real-time data exchange, enabling robots to adjust their parameters based on inspection feedback instantly. Flexxbotics CEO and Co-founder Tyler Bouchard emphasized the transformative impact of closed-loop quality control, stating that this advancement allows CNC machines and other automated assets to operate continuously with higher yield rates. Furthermore, the platform’s online and offline functionality ensures uninterrupted production, even in network-disrupted environments.

Shaping the Future of Autonomous Manufacturing

This integration marks a pivotal shift toward fully autonomous, robot-driven manufacturing. Flexxbotics CTO and Co-founder Tyler Modelski reaffirmed the company’s commitment to providing seamless, high-efficiency integration solutions. With demand for precision manufacturing on the rise, Flexxbotics’ latest innovation sets new industry benchmarks for quality control and production efficiency in modern smart factories.

Introduction to CNC Tooling and Its Role in Manufacturing

CNC (Computer Numerical Control) tooling has redefined how tools and components are created in the manufacturing sector. By leveraging computer-controlled precision, these services have streamlined production, ensuring high efficiency and accuracy across various industries. Since their inception in the mid-20th century, CNC machines have evolved dramatically, shifting from rudimentary mechanical operations to highly sophisticated automated systems that form the backbone of contemporary manufacturing.

Key Advantages of CNC Tooling

One of the primary benefits of CNC tooling is its ability to produce components with exceptional accuracy. Unlike manual machining, which depends on human skill and consistency, CNC machines follow programmed instructions that ensure precision down to the smallest detail. This is especially critical in fields such as aerospace, automotive, and medical device manufacturing, where even minimal errors can have significant consequences.

Speed is another notable advantage. Automated machining processes drastically reduce production times, making it possible to meet tight deadlines and manage high-demand orders efficiently. Additionally, automation leads to lower labor costs, as fewer workers are needed to operate CNC systems compared to traditional machining setups.

Beyond efficiency and cost-effectiveness, CNC tooling enhances workplace safety. Since these machines handle complex cutting, drilling, and shaping tasks without direct human intervention, workers face reduced exposure to hazardous conditions and materials, minimizing the risk of injuries.

Why High-Quality CNC Tooling Matters

The quality of CNC tooling directly influences the final product’s durability and performance. Choosing high-grade materials and well-engineered tools ensures that manufactured components are resilient and long-lasting. Poor-quality tooling, on the other hand, can lead to defects, increased waste, and frequent rework, ultimately driving up production costs.

Additionally, well-maintained CNC tools contribute to operational efficiency. Over time, wear and tear can affect a machine’s precision, making routine maintenance and timely tool replacement essential for maintaining consistent output quality. Investing in premium CNC tooling minimizes downtime and prevents costly disruptions in production lines.

The Impact of CNC Tooling on Various Industries

Different industries rely on CNC machining to push the boundaries of innovation and efficiency. In the automotive sector, CNC technology is crucial for producing intricate engine components and body parts with unmatched accuracy. This has led to better-performing vehicles with improved fuel efficiency and enhanced safety features.

Similarly, the aerospace industry benefits from CNC precision when crafting components that must endure extreme conditions. The ability to fabricate intricate designs with tight tolerances ensures that aircraft parts meet the rigorous safety and performance standards required in aviation.

Even in consumer product manufacturing, CNC tooling enables mass production without sacrificing quality. Electronics, medical equipment, and industrial machinery all depend on CNC precision to maintain uniformity and performance across large product runs.

CNC Tooling and Mass Production Efficiency

For businesses engaged in high-volume production, CNC machining presents numerous advantages. One of its most impactful benefits is the ability to operate continuously with minimal downtime. Unlike manual methods that require frequent stops for adjustments, CNC systems execute pre-programmed operations with high repeatability, making them ideal for large-scale manufacturing.

Additionally, the automation inherent in CNC tooling reduces human error, ensuring that each component meets exact specifications. This not only improves product consistency but also reduces material waste and the need for costly rework. As a result, businesses can enhance their profitability while maintaining high production standards.

Enhancing Productivity Through CNC Technology

CNC tooling has transformed productivity in modern manufacturing by enabling multi-step machining processes to occur seamlessly. By performing several operations in a single setup, CNC machines eliminate unnecessary delays, allowing businesses to optimize production cycles and meet demanding schedules.

Another critical factor in efficiency improvement is the reduced setup time. CNC machines can store multiple programs, making it easy to switch between different product designs without requiring lengthy reconfigurations. This flexibility allows manufacturers to quickly adapt to changing market demands and customize their offerings with minimal downtime.

The Future of CNC Tooling in Manufacturing

The future of CNC machining is poised for significant advancements, driven by emerging technologies. One of the most promising developments is the integration of artificial intelligence (AI) and machine learning, which will enable real-time monitoring and optimization of machining processes. These innovations will lead to enhanced efficiency, predictive maintenance, and further reductions in operational costs.

Another key trend is the rise of hybrid manufacturing, where CNC machining is combined with additive manufacturing (3D printing). This approach enables manufacturers to create complex geometries that were previously unattainable with traditional methods, opening new possibilities in product design and material utilization.

Additionally, improvements in tooling materials and coatings, such as ceramic composites and diamond coatings, will enhance tool longevity and machining performance. These innovations will contribute to greater precision, reduced tool wear, and improved cost-effectiveness in manufacturing operations.

Schmalz has launched an innovative duo of vacuum blocks, designed to simplify the switch between grid and nesting CNC tables, offering enhanced efficiency for wood processing tasks.

Introducing the VCBL-R and VCBL-N

Schmalz, a leader in automation solutions, has developed two cutting-edge vacuum blocks, the VCBL-R and VCBL-N, tailored for CNC wood processing applications. These vacuum blocks provide a seamless transition between grid and nesting tables, enabling woodworkers to adapt quickly to various production needs. The system’s unique design minimizes manual labor and downtime by incorporating a removable nesting insert, enhancing operational efficiency while reducing material waste.

Advancing CNC Wood Processing

Over the past two decades, CNC technology has revolutionized woodworking with advancements in automation, precision, and productivity. Modern CNC machines now feature sophisticated software for toolpath optimization, integration with CAD/CAM systems, and multi-axis machining capabilities. These developments have streamlined the design-to-production workflow, minimizing errors and enhancing overall output.

Unlike earlier systems reliant on manual setup, today’s CNC equipment employs versatile vacuum tables and intelligent suction systems that significantly reduce setup times. Schmalz’s latest vacuum blocks build upon these advancements by enabling rapid transitions between grid and nesting modes without the need for extensive manual reconfiguration.

Streamlining the Transition

The hallmark of Schmalz’s new vacuum block series lies in its ability to facilitate effortless switching between grid and nesting tables. Traditionally, operators needed to manually adjust suction cups, seal unused vacuum zones, and recalibrate setups to accommodate changes in table configurations. These tasks often resulted in prolonged downtimes and increased complexity.

With the VCBL-R and VCBL-N, such challenges are significantly reduced. The blocks’ design allows for quick repositioning and adjustment, eliminating the need for complete removal and reinstallation. By automating vacuum zone control and maintaining consistent suction across necessary areas, these blocks streamline setup processes, ensuring faster transitions and enhanced productivity.

Key Features and Benefits

VCBL-R: Flexible for Grid and Nesting Applications

The VCBL-R is engineered for compatibility with both grid-based and nesting table setups. An optional nesting insert enables seamless attachment to nesting plates, making it a versatile choice for a wide range of applications. Key specifications include:

• Compatibility with grid dimensions of 30 and 40 mm.
• Support for groove widths of 6 to 7.5 mm and groove depths of 6 to 7 mm.
• Height adjustments ranging from 25 to 132 mm to accommodate various workpiece requirements.

VCBL-N: Optimized for Multi-Axis Machining

The VCBL-N shares many features with the VCBL-R while offering additional benefits for more complex machining tasks. Highlights include:

• Adjustable working heights between 32 to 132 mm.
• An optional lifting system for sensitive handling of heavy or large workpieces, reducing wear on sealing edges.

Enhanced Durability and Protection

Both the VCBL-R and VCBL-N are equipped with a protective membrane covering the suction plate. This membrane prevents dirt ingress, ensures optimal sealing, and enhances frictional forces, contributing to better workpiece stability and protection. These features make the blocks suitable for both 3-axis and intricate 5-axis machining operations.

Conclusion

Schmalz’s VCBL-R and VCBL-N vacuum blocks represent a significant step forward in CNC woodworking technology. By enabling effortless transitions between grid and nesting table setups, these innovative tools reduce manual labor, enhance productivity, and improve overall efficiency. With their robust design and advanced features, they are poised to become indispensable assets for modern woodworkers seeking to optimize their operations.

TECNALIA, a prominent technology hub situated in the Gipuzkoa Science and Technology Park, has deepened its collaborative efforts with ZAYER by incorporating the state-of-the-art Kronos 3000 milling machine into its operations. This milestone represents a continuation of over 15 years of fruitful partnership and is set to boost TECNALIA’s research activities in the realm of machining technologies and advanced machine tools.

The addition of the Kronos 3000 will enable TECNALIA to enhance its capacity to translate innovative concepts into market-ready technologies more efficiently. By leveraging this sophisticated machinery, the organisation can refine and test new prototypes, streamlining the development of cutting-edge machining processes that cater to various industrial sectors.

Kronos 3000: Transforming Large-Scale Machining

Designed as a mobile column milling machine, the Kronos 3000 specializes in handling oversized components, making it an indispensable asset for industries working with challenging materials. Featuring a robust 60 kW power output and spindle speeds of up to 6,000 rpm, the machine delivers exceptional flexibility and precision. Its extended travel range across three axes significantly broadens its application potential.

In addition to its technical capabilities, the Kronos 3000 prioritizes user safety and operational efficiency through an ergonomic design and a fully enclosed, watertight structure. This advanced setup ensures a secure working environment while achieving remarkable accuracy, with positioning precision as fine as 0.008 millimetres—a critical feature for high-precision machining projects.

Driving Progress in Industrial Technology

The integration of the Kronos 3000 into TECNALIA’s facilities marks a significant step forward in fostering industrial innovation. By utilising this cutting-edge equipment, TECNALIA aims to support the evolution of manufacturing processes, helping industries adopt and implement emerging technologies. The machine will serve exclusively for TECNALIA’s in-house initiatives and collaborative projects, reinforcing its role as a leader in industrial R&D.

Strengthening a Partnership Built on Innovation

TECNALIA’s enduring collaboration with ZAYER underscores a mutual dedication to advancing technological innovation in the machining sector. Over the years, this alliance has contributed to breakthroughs in both industrial applications and research methodologies. The acquisition of the Kronos 3000 further cements their shared vision of driving excellence in manufacturing technology across Spain and Europe. Together, TECNALIA and ZAYER continue to set new benchmarks for innovation in the machine tool industry.

In a move to foster advancements in robotics and automation, ABB Robotics has joined forces with MassRobotics, a premier U.S.-based innovation hub and accelerator for robotics startups. This partnership aims to empower emerging companies with cutting-edge technology to develop solutions that address pressing challenges in various industries.

ABB’s Contribution to the Partnership

As part of this collaboration, ABB Robotics will provide MassRobotics with several GoFa 5-kg collaborative robots (cobots) along with licenses for its RobotStudio simulation and programming software. These resources will give startups access to industry-leading tools, enabling them to create, test, and refine innovative robotics applications in a supportive environment.

The GoFa cobot, known for its flexibility and safety features, is designed to perform a variety of tasks such as assembly, material handling, and testing. Its ability to work side-by-side with human operators without the need for protective barriers makes it a versatile addition to MassRobotics’ state-of-the-art facilities.

Advancing the Robotics Ecosystem

MassRobotics provides startups with a collaborative workspace, advanced equipment, and robust support programs to nurture the next generation of robotics companies. ABB’s contribution enhances these resources, equipping innovators with powerful tools to turn their concepts into market-ready products.

John Bubnikovich, President of ABB Robotics, US, highlighted the significance of the partnership:

“By offering our cobots and software to some of the most creative minds in robotics, we’re enabling groundbreaking innovations while gaining valuable insights from this dynamic community. This collaboration reflects ABB’s commitment to pushing the boundaries of automation.”

Tom Ryden, Executive Director of MassRobotics, shared similar enthusiasm:

“ABB’s cobots are a game-changer for our members. With access to these advanced tools, startups can experiment and prototype more effectively, accelerating the development of their robotics solutions. This partnership will undoubtedly inspire new breakthroughs in the field.”

Real-World Applications of GoFa

The GoFa 5-kg cobot is designed to handle tasks across multiple sectors with efficiency and precision. Its ability to operate safely alongside humans eliminates the need for bulky enclosures, making it an ideal choice for modern workplaces aiming to enhance productivity while maintaining safety.

Collaborative Innovation

By combining ABB’s state-of-the-art robotics technology with MassRobotics’ vibrant innovation ecosystem, this partnership is set to accelerate the pace of development in robotics. Together, they aim to address real-world challenges and support startups in creating impactful solutions that shape the future of automation.

For more information on ABB Robotics and MassRobotics, visit their respective websites.