Month: June 2025

This week marked a significant moment in industrial manufacturing as industry experts visited Picanol’s state-of-the-art facility in Belgium. The weaving machine manufacturer, renowned for its global leadership in textile technology, recently celebrated an extraordinary achievement – the sale of its 400,000th weaving machine worldwide, cementing its position as an industry pioneer.

Revolutionizing Textile Manufacturing Through Innovation

Picanol’s success stems from its relentless pursuit of manufacturing excellence. The company has implemented groundbreaking production strategies that significantly reduce assembly times while maintaining exceptional quality standards. A key component of this strategy involves their strategic partnership with IBARMIA, a leader in precision machining technology, and their local partner Geroud.

Next-Generation Manufacturing Solutions

The centerpiece of Picanol’s technological advancement is a revolutionary IBARMIA machining system featuring:

• An innovative moving column design
• An expansive 8-meter X-axis capacity
• Dual-spindle configuration
• Integrated robotic automation

This comprehensive manufacturing solution represents a quantum leap in production efficiency. The system’s intelligent design enables simultaneous machining operations, dramatically increasing output while maintaining Picanol’s renowned precision standards. The automation components significantly reduce manual intervention, minimizing production interruptions and enhancing overall equipment effectiveness.

Engineering the Future of Textile Manufacturing

Picanol’s investment in this advanced manufacturing technology demonstrates their commitment to maintaining industry leadership. The IBARMIA integration provides:

1. Enhanced production capacity to meet global demand
2. Improved machining accuracy for superior product quality
3. Optimized workflow efficiency through intelligent automation

This strategic equipment selection reflects Picanol’s forward-thinking approach to manufacturing. By combining precision engineering with smart automation, the company continues to set new benchmarks in weaving machine production, ensuring they can deliver their industry-leading solutions to customers worldwide with unmatched efficiency and reliability.

The successful implementation of this advanced manufacturing system underscores Picanol’s dedication to technological innovation as they continue to shape the future of textile production on a global scale.

DMG MORI has introduced two new advanced machining centres—the DMX 60 U and DMX 80 U—designed to elevate five-sided machining performance across various manufacturing sectors. Built on the trusted architecture of the company’s DMV vertical 3-axis machines, these upgraded models promise exceptional precision, productivity, and operational efficiency.

Represented in the UK by DMG Mori UK Ltd (Coventry), the new DMX U line brings a smart solution for manufacturers working with mid-sized components. The DMX 60 U handles up to 300 kg, while the DMX 80 U accommodates up to 350 kg, both offering ample workspaces: 600 x 600 x 510 mm and 800 x 600 x 510 mm, respectively.

Central to the machines’ stability is their rigid monoblock bed design, reinforced by heavy cast iron components and broad roller guideways. This structural approach delivers up to 50% greater static stiffness compared to earlier models, allowing for stable performance under dynamic machining conditions. With rapid traverse speeds reaching 42 m/min and enhanced B- and C-axis rotation rates (up to 10 rpm), users can expect a significant gain in cycle time efficiency.

Precision is further enhanced through features like multi-sensor thermal compensation and direct-drive systems. Linear encoders on the X and Y axes help maintain exact positioning over time, making the machines ideal for tight-tolerance components.

Standard spindle configurations include the 12,000 rpm inlineMASTER, though users can opt for higher-performance options such as the SpeedMASTER series, offering speeds of up to 20,000 rpm or high torque of 200 Nm. Tool magazine capacities are scalable from 30 to 120 tools, and all setups utilize the BIG PLUS face-and-taper interface for improved rigidity and machining accuracy.

The DMX U series also supports integrated processes such as in-machine grinding, minimizing the need for separate operations and reducing overall setup time. For full automation, the machines are compatible with DMG MORI’s Robo2Go Milling, MATRIS Light, and PH Cell systems.

Users can choose between Siemens Sinumerik ONE or Heidenhain TNC7 CNC platforms, both with CELOS X—DMG MORI’s digital interface for intuitive machine operation and seamless workflow integration. For eco-conscious operations, the built-in GreenMode feature offers energy savings of up to 10%.

By combining compact design, high flexibility, and cutting-edge digital control, the DMX 60 U and DMX 80 U stand as key additions to DMG MORI’s portfolio, catering to modern production demands with precision and sustainability at the forefront.