Schmalz has launched an innovative duo of vacuum blocks, designed to simplify the switch between grid and nesting CNC tables, offering enhanced efficiency for wood processing tasks.
Introducing the VCBL-R and VCBL-N
Schmalz, a leader in automation solutions, has developed two cutting-edge vacuum blocks, the VCBL-R and VCBL-N, tailored for CNC wood processing applications. These vacuum blocks provide a seamless transition between grid and nesting tables, enabling woodworkers to adapt quickly to various production needs. The system’s unique design minimizes manual labor and downtime by incorporating a removable nesting insert, enhancing operational efficiency while reducing material waste.
Advancing CNC Wood Processing
Over the past two decades, CNC technology has revolutionized woodworking with advancements in automation, precision, and productivity. Modern CNC machines now feature sophisticated software for toolpath optimization, integration with CAD/CAM systems, and multi-axis machining capabilities. These developments have streamlined the design-to-production workflow, minimizing errors and enhancing overall output.
Unlike earlier systems reliant on manual setup, today’s CNC equipment employs versatile vacuum tables and intelligent suction systems that significantly reduce setup times. Schmalz’s latest vacuum blocks build upon these advancements by enabling rapid transitions between grid and nesting modes without the need for extensive manual reconfiguration.
Streamlining the Transition
The hallmark of Schmalz’s new vacuum block series lies in its ability to facilitate effortless switching between grid and nesting tables. Traditionally, operators needed to manually adjust suction cups, seal unused vacuum zones, and recalibrate setups to accommodate changes in table configurations. These tasks often resulted in prolonged downtimes and increased complexity.
With the VCBL-R and VCBL-N, such challenges are significantly reduced. The blocks’ design allows for quick repositioning and adjustment, eliminating the need for complete removal and reinstallation. By automating vacuum zone control and maintaining consistent suction across necessary areas, these blocks streamline setup processes, ensuring faster transitions and enhanced productivity.
Key Features and Benefits
VCBL-R: Flexible for Grid and Nesting Applications
The VCBL-R is engineered for compatibility with both grid-based and nesting table setups. An optional nesting insert enables seamless attachment to nesting plates, making it a versatile choice for a wide range of applications. Key specifications include:
- Compatibility with grid dimensions of 30 and 40 mm.
- Support for groove widths of 6 to 7.5 mm and groove depths of 6 to 7 mm.
- Height adjustments ranging from 25 to 132 mm to accommodate various workpiece requirements.
VCBL-N: Optimized for Multi-Axis Machining
The VCBL-N shares many features with the VCBL-R while offering additional benefits for more complex machining tasks. Highlights include:
- Adjustable working heights between 32 to 132 mm.
- An optional lifting system for sensitive handling of heavy or large workpieces, reducing wear on sealing edges.
Enhanced Durability and Protection
Both the VCBL-R and VCBL-N are equipped with a protective membrane covering the suction plate. This membrane prevents dirt ingress, ensures optimal sealing, and enhances frictional forces, contributing to better workpiece stability and protection. These features make the blocks suitable for both 3-axis and intricate 5-axis machining operations.
Conclusion
Schmalz’s VCBL-R and VCBL-N vacuum blocks represent a significant step forward in CNC woodworking technology. By enabling effortless transitions between grid and nesting table setups, these innovative tools reduce manual labor, enhance productivity, and improve overall efficiency. With their robust design and advanced features, they are poised to become indispensable assets for modern woodworkers seeking to optimize their operations.
